Proactive and Predictive Maintenance & Service Readiness
Stay confident every day of the year!
Reduced Downtime:
By identifying and addressing potential issues, proactive maintenance minimizes unexpected stoppages, ensuring continuous production.
Extended Equipment Lifespan:
Regular maintenance extends the lifespan of machines and equipment, reducing the frequency of replacements and associated costs.
Cost Savings:
Predictive maintenance helps avoid expensive emergency repairs and production losses, leading to significant cost savings.
Enhanced Safety:
Regular inspections and maintenance ensure machines operate safely, reducing the risk of injuries.
Increased Efficiency:
Well-maintained equipment operates more efficiently, resulting in better productivity and optimized energy consumption.
Improved Planning and Resource Allocation:
A well-designed maintenance plan allows for optimized use of workforce, spare parts, and maintenance scheduling, enhancing resource utilization.
Data-Driven Decision Making:
Proactive maintenance involves data collection and analysis, enabling informed decisions to prioritize improvements.
Compliance and Quality Assurance:
Regular maintenance ensures adherence to industry regulations and standards, contributing to product quality and regulatory compliance.
On-Call Service
• 24/7 availability every day of the year
Service Readiness
• Programmer engineer and technician support
• Fault detection within 8 hours
• Immediate start of troubleshooting upon detection
Prediction
• AI-based prediction of potential faults
• Estimated lifespan forecasting for equipment
Regular Maintenance
• Machines and production equipment
• Electrical networks
• Software, PLCs, and other controls
Documentation
• Maintenance logging
• Backup management
Support
• Dedicated contact person
• Proactive consultancy
For production-related PGs or other PCs:
• CPU Temperature Check
• Re-pasting of Cooling Fins (if necessary)
• Hard Drive Analysis (checking for saturation and fragmentation)
• Memory Diagnostics
• Internal Dust Removal (inside the casing)
• Fan Performance Check Status Verification of Updates
For PLC Controllers:
• Creating an instantaneous backup of the controlled device in a powered-down state
• Archiving the saved data by machine number (retrievable and restorable at any time)
• Reading the error log (if supported by the configuration)
• Assessing the age and expected lifecycle of the devices
For Machines and Equipment:
• Inspection, lubrication, and replacement of wear parts
• Examination of mechanical components; repair and refurbishment of rotating, cutting, grinding, and pressing elements
For Electrical Switch Cabinets:
• Inspection of electrical connections
• Checking and tightening terminals
• Internal dust removal of the cabinet
• Instrumental testing of the BUS network
For Electrical Networks and Field Devices:
• Inspection of accessible connections
• Tightening terminals
• Visual inspection of wiring consistency
• Instrumental testing of the BUS network
Assessment
• Understanding values and benefits
• Reviewing goals and risks
• Planning & resource allocation
• Creating a project plan
Planning
• Selection of included equipment
• Identification of failure modes and related data
• Definition of predictive maintenance steps
• System and data traffic planning
Implementation
• Installation of predictive maintenance software, data collection, and storage
• Data processing and transmission
• System configuration and tuning
• Setting up indicators and alerts
Operation
• Monitoring
• Maintenance
• Ad-hoc investigations
• Periodic reviews
Development
• Improving data accuracy and integrity
• Fine-tuning of predictive maintenance software
• Identifying further development opportunities
• Enhancing processes and integration
Call our colleagues, who are ready to assist you!
+36 20 548 1181
Write to us!
